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ADSD Consulting Private Limited

Sulfur Coated Urea

Advanced Coating Technology for
Controlled Release Fertilizer

Sulphur-Coated Urea (SCU) is a slow-release nitrogen fertilizer designed to improve nitrogen use efficiency, enhance crop productivity and support sustainable agriculture.

TECHNOLOGY & PROCESS DETAILS

Continuous SCU Plant — Raw Materials, Product and Utilities Details

Raw Materials

MaterialSpecification
Urea99% · 1.0–2.4 mm · H₂O 0.3% max.
Sulphur99.93% min. purity
SealantProprietary items
ConditionerProprietary items

Product & Performance

37%

Nitrogen (min., dry)

17%

Sulphur coating

< 1%

Process wastage

17.5–35%

7-day dissolution

Utilities Per Ton SCU

UtilityRequirement
Steam7 bar · 0.180 T
Electricity9.8 kWh (420/220/110 V)
Water2 bar, 21 °C, Filtered
Air8 bar · −30 °C dew point

TECHNOLOGY & PROCESS DETAILS

Nitrogen Release Profile and Factors Affecting Release

Factors Affecting SCU Release

Coated Urea

Conventional urea SCU (continuous SCU plant)

Illustrative curve (ADSD). Actual curve to be established by 7-day dissolution test (TVA method) on pilot samples; typical 7-day dissolution 17.5–35%.

Type of Substrate

Granule/Prills Quality sets the Coating needed

Sulphur Quality

99.93% min. purity

Coating thickness

More coating → Slower Release

Sealant Type & Amount

Seals Cracks and Pores in the Shell

Conditioning Agent

Free-flow; Protects the Coating

Process Temperature

Pre-heat, Spray and Cooling Control

TECHNOLOGY & PROCESS DETAILS

SCU Soil Release & Charging Cycle Overview

Sulphur-Coated Urea (SCU), also introduced as Urea Gold in India, is a slowrelease (controlled-release) nitrogen fertilizer

Because the sulphur shell slows down the breakdown of urea, nitrogen is released gradually over a period of 40 to 90 days in the soil as soil microbes break down the sulphur layer and water penetrates the granule.

Due to this slow-release mechanism, the application cycle (gaps between applications) for SCU is longer than standard urea, and fewer splits are required.

StageWhat Happens in the SoilTimeline
Initial PhaseWater enters microscopic pores in the sulphur shell. Initial dissolution begins.0 to 7 days
Peak Release Soil bacteria oxidize sulphur; nitrogen release peaks to match early active vegetative growth.15 to 45 days
Extended ReleaseRemaining nitrogen slowly leaks out, supplying nutrients through early reproductive stages.45 to 90 days